Application requirements
I/O density, cycle time, motion or process requirements, field distances and maintenance needs are assessed together. This defines the requirements of the working system, not just individual products.
Solidot · Environmental protection
Industrial pollution control systems
This environmental protection application uses Bus valve terminal and distributed I/O to address field control, reliable communication and maintainable commissioning.
Solution architecture
The proposed architecture combines Bus valve terminal and distributed I/O with the machine’s existing control infrastructure and communication protocols. Final product and module selection depends on site requirements.
How can ProControl help?
ProControl can adapt the solution to local project requirements in Türkiye, from site assessment, I/O planning and protocol selection to panel layout, commissioning and after-sales support.
Official application content
Technical details, tables and application images
The technical workflow and visual information from the manufacturer are presented below.
Industrial pollution control is a core field in environmental protection, involving processes such as exhaust gas purification, wastewater treatment, and solid waste recovery. These demand extremely high stability, response speed, and device integration in automation control. Traditional pneumatic solutions reveal limitations when handling complex processes and frequent maintenance, while bus valve islands offer efficient and reliable alternatives with simplified wiring and commissioning.
Product Used: C2S-PN-10B-S01
I. Production Process
A client in environmental protection specializes in industrial pollution control systems with core processes:
(1) Exhaust Gas Treatment
- Collection & Pretreatment : Fans and pipelines collect exhaust; spray systems precisely control water flow/valves to remove particles.
- Adsorption & Catalysis : Activated carbon tank valves switch by sequence; catalytic reactor valves dynamically adjust gas flow/temperature.
- Emission : Real-time exhaust valve control ensures compliance.
(2) Wastewater Treatment
- Purification : Valves/pumps in sedimentation tanks and bioreactors adjust flow paths based on pH/turbidity sensors.
- Resource Recovery : Membrane separation valves enable component recycling.
(3) Solid Waste Management
- Sorting & Conveying : Pneumatic valves direct waste to incineration, landfill, or recycling.
II. Bus Valve Island Application
Using PROFINET protocol, the C2S-PN-10B-S01 connects to Siemens S7-300 PLC to achieve:
- Exhaust control: Spray valves, adsorption tank valves, and catalytic reactor flow valves.
- Wastewater control: Bioreactor inlet/outlet valves with dynamic flow adjustment; multi-channel membrane valves.
- Solid waste sorting: 10-bit dual solenoid valves for rapid path switching.
III. Optimization Results
Versus traditional wiring complexity and maintenance difficulties, Solidot’s C2S bus valve island delivers:
- Simplified Wiring : M12 interfaces reduce cabling by 80% with integrated 10-bit valves.
- Efficient Maintenance : LED status indicators and channel diagnostics cut troubleshooting time by 60%.
The solution is now deployed in next-gen environmental equipment, driving smart manufacturing transformation.
This content is based on the manufacturer’s published Industrial pollution control systems application, adapted by ProControl while preserving its technical scope. View the official manufacturer source.