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Pulse counting applications

This logistics application uses XB6S modular remote I/O to address field control, reliable communication and maintainable commissioning.

Pulse counting applications

Application requirements

I/O density, cycle time, motion or process requirements, field distances and maintenance needs are assessed together. This defines the requirements of the working system, not just individual products.

Solution architecture

The proposed architecture combines XB6S modular remote I/O with the machine’s existing control infrastructure and communication protocols. Final product and module selection depends on site requirements.

How can ProControl help?

ProControl can adapt the solution to local project requirements in Türkiye, from site assessment, I/O planning and protocol selection to panel layout, commissioning and after-sales support.

Official application content

Technical details, tables and application images

The technical workflow and visual information from the manufacturer are presented below.

XB6S-PC80 is an 8-channel Pulse Counter Module in the XB6S series, supporting 0 ... 15 levels of Input Filter. It is compatible with XB6S series Coupler, and can sample and analyze pulse signals with frequencies below 100 kHz to obtain the frequency and Pulse Count Value of each channel, and supports Channel Count Clear for individual channels.

Manufacturer application image
Official manufacturer application image

I. Application Example

XB6S-PC80 module supports 8-channel pulse counting up to 100 kHz, and can be used in most counting scenarios, such as material counting on double-speed chain conveyor lines. Double-speed chain conveyor lines are commonly used for mass continuous production in industries such as electronics, electrical appliances and electromechanics. By connecting appropriate sensors to the XB6S-PC80 module, materials being conveyed can be counted at high speed, while the module's adjustable filter function ensures counting accuracy.

In addition to counting, the XB6S-PC80 module can also be used for frequency measurement of high-speed pulse-type sensors such as flow sensors and speed/torque sensors.

Manufacturer application image
Official manufacturer application image

3x-speed silent double-speed chain conveyor line

II. Panel structure and Wiring diagram

Manufacturer application image
Official manufacturer application image

Left: XB6S-PC80 Panel structure, right: XB6S-PC80 Wiring diagram

III. Parameter Overview

Manufacturer application image
Official manufacturer application image
Manufacturer application image
Official manufacturer application image
This content is based on the manufacturer’s published Pulse counting applications application, adapted by ProControl while preserving its technical scope. View the official manufacturer source.